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Corporate Social Responsibility
News
7.24.2007 - 11:30pm ET
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Dow and Crystalsev Announce Plans to Make Polyethylene from Sugar Cane in Brazil
Renewable Resource Used in Production Process Will Significantly Reduce Carbon Footprint
(CSRwire) SAO PAULO, BRAZIL - July 24, 2007- The Dow Chemical Company, the world's
largest producer of polyethylene, and Crystalsev, one of Brazil's largest
ethanol players have announced plans for a world-scale facility to
manufacture polyethylene from sugar cane.
Under the terms of a memorandum of understanding agreed by the two
companies, Dow and Crystalsev will form a joint venture in Brazil to
design and build the first integrated facility of its scale in the world.
It is expected to start production in 2011 and will have a capacity of
350,000 metric tons. The venture will combine Dow's leading position in
polyethylene with Crystalsev's know-how and experience in ethanol to meet
the needs of Dow's customers in Brazil and what will likely be
international interest.
"We are excited to partner with a great company like Crystalsev to build
the first world-scale polyethylene facility that will use a renewable
feedstock," said Andrew Liveris, chairman and CEO of Dow. "This project is
a prime example of how Dow's innovation and industry leadership are
creating outstanding opportunities to drive forward our strategic growth
agenda in a way that fully supports our 2015 Sustainability Goals
commitments."
The new facility will use ethanol derived from sugar cane, an annually
renewable resource, to produce ethylene - the raw material required to
make polyethylene, the world's most widely-used plastic. Ethylene is
traditionally produced using either naphtha or natural gas liquids, both
of which are petroleum products. It is estimated that the new process will
produce significantly less CO2 compared to the traditional polyethylene
manufacturing process.
"This joint venture will provide Crystalsev with an excellent opportunity
to diversify its businesses through the development of value-added
products made from ethanol as part of an environmentally sustainable
project," said Rui Lacerda Ferraz, president of Crystalsev. "This project
will bring the optimization of synergies and the creation of new and
professional growth opportunities. For such an important enterprise, we
could not have found a better partner than Dow, the global leader in the
polyethylene market and a company that works with state-of-the-art
technology."
The companies have already begun conducting a feasibility study to assess
various aspects of the project, including engineering design, location,
infrastructure needs, supply chain logistics, energy and economics. The
study, which is expected to take one year, will also look at the
possibility of receiving approval for the project and the process as a
Clean Development Mechanism (CDM). The CDM was developed by the United
Nations to help companies manage their carbon credits from emerging market
projects.
The areas being considered as potential sites for the new facility are
currently being used for low-density cattle grazing and are not near any
rain forests. Both companies have underscored their commitment to ensuring
that the plant is located in a sustainable environment.
The new facility will use Dow's proprietary Solution technology to
manufacture DOWLEXT polyethylene resins - the world's leading linear low
density polyethylene, which combines toughness and puncture resistance
with high performance and processability. The material offers significant
advantages in a range of different applications, including pipes, films,
membranes, and food and specialty packaging.
At a molecular level, the joint venture's product will be identical to the
DOWLEXT polyethylene resins manufactured at other Dow facilities. The
advantage of this material versus most renewable resource-based plastics
is that customers will be using a drop-in replacement made with a
renewable resource not a different polymer altogether. Also, like the
traditional PE product, the sugar cane-based polyethylene would be fully
recyclable using existing infrastructure.
Polyethylene is the most widely used of all plastics and can be found in
all manner of everyday products, from food packaging, milk jugs and
plastic containers to pipes and liners.
About Dow
Dow is a diversified chemical company that harnesses the power of
innovation, science and technology to constantly improve what is essential
to human progress. The Company offers a broad range of products and
services to customers in more than 175 countries, helping them to provide
everything from fresh water, food and pharmaceuticals to paints, packaging
and personal care products. Built on a commitment to its principles of
sustainability, Dow has annual sales of $49 billion and employs 43,000
people worldwide. References to "Dow" or the "Company" mean The Dow
Chemical Company and its consolidated subsidiaries unless otherwise
expressly noted.
Dow has operated in Brazil since 1956 when it established a Latin America
headquarters in Sao Paulo. As Dow has expanded, so has its presence in
Brazil with 21 locations, including manufacturing plants, business centers
and research and development facilities. Dow has 2,100 employees in
Brazil.
About Crystalsev
Crystalsev is a 100% Brazilian group that commercializes products made
from sugar cane through three areas: providing of services to mills;
commercialization of sugar and alcohol; and trading - purchase, resale and
management of assets. The Group produces 1.8 million tons of sugar, which
corresponds to 8% of all sugar manufactured in Brazil, and employs 30,000
people. Crystalsev operates in several regions in the country through 13
companies that, together, form the second major producer of sugar cane in
Brazil. Its management system is used as a model in the sugar & alcohol
industry. For additional information about Crystalsev, please visit www.crystalsev.com.br.
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