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Corporate Social Responsibility
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4.25.2008 - 10:00am ET
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GM Role in Coskata's Cellulosic Ethanol Has Deep Roots
Pilot Plant Gasification Technology Traces to GM Ohio Foundry
(CSRwire) MADISON, PA - April 25, 2008 - General Motors Corp.'s role in helping
Coskata Inc. bring its next-generation cellulosic ethanol to market traces
back a quarter of a century to technology developed for a GM iron foundry
in northwest Ohio.
Coskata announced Friday that its pilot plant will be located at the
Westinghouse Plasma Center in Madison, the current site of a pilot-plant
gasifier.
Gasification is the first step in Coskata's process to make ethanol out of
practically any renewable source. Plasma torches are used to super heat
source material, such as agricultural and municipal solid waste, to 1,600
degrees Fahrenheit, which creates a synthesis gas comprised of carbon
dioxide and hydrogen.
The gas is cooled to about 100 degrees Fahrenheit and then is consumed by
Coskata's patented microorganisms, which excrete ethanol and some water.
In 1983, the GM Central Foundry Division collaborated with Westinghouse
Electric Corp., later known as Westinghouse Plasma Corp., and others to
develop a high-volume plasma torch furnace, called a plasma arc cupola,
that could more flexibly produce molten iron used to make automotive
engine blocks, crankshafts and brake components.
GM's first application of plasma torch technology was in 1989 at its
foundry in Defiance, Ohio, where it is still used today.
"Who knew this process would be used more than 20 years later to make
cellulosic ethanol?" said Chris Desautels, Defiance Facilities Engineering
Manager. "Coskata's process could dramatically change the biofuels
landscape in the next five to 10 years and it has some of its roots right
here in Defiance."
At its commercial scale plants, Coskata intends to use WPC Marc-11 plasma
torches, which have been proven in metallurgical and waste-to-energy
commercial applications throughout the world. The Marc-11 torches have
more than 500,000 hours of operation in industrial settings, including the
GM Defiance foundry.
A smaller version, the Marc-3, will be used in Coskata's Madison facility.
A WPC Marc-3 has been used in Japan to gasify municipal solid waste for
more than five years.
About General Motors Corp.
General Motors Corp. (NYSE: GM), the world's largest automaker, has been
the annual global industry sales leader for 77 years. Founded in 1908, GM
today employs about 266,000 people around the world. With global
headquarters in Detroit, GM manufactures its cars and trucks in 35
countries. In 2007, nearly 9.37 million GM cars and trucks were sold
globally under the following brands: Buick, Cadillac, Chevrolet, GMC, GM
Daewoo, Holden, HUMMER, Opel, Pontiac, Saab, Saturn, Vauxhall and Wuling.
GM's OnStar subsidiary is the industry leader in vehicle safety, security
and information services. More information on GM can be found at www.gm.com.
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